Automation Maker ZX6060 CNC milling machine

Been running the mill for over a year now so I have a pretty good idea of the performance and capability.

Mill Stats:

Travel Area(Work Envelope): 620mm * 620mm * 250mm (XYZ) (24.4in*24.4in*11in)

Table Size 26in X 26in Table is 1.75in thick. Table alone weighs over 300lbs

Spindle Motor: 2.2Kw 5000RPM to 24000RPM

Collet: ER20 (comes with 1/8, 4mm and 6mm collets) Also comes with a few endmills (1/8, 4mm and 6mm and a couple engraving bits)

Drive System: 750W Panasonic brushless AC servo motors

Hiwin Linear Ways – 4700lbs dynamic load, High precision class 0.01mm variation max. Running parallelism is 13u meter (0.5 thou of an inch)

Min step: 0.0005mm (10,000 steps/turn) (ballscrew 5mm/turn) (can be re-configured, mine set to 0.001)

Theoretical max speed: (servo: 3000 RPM) 15meter/min, 590IPM (mine set to 236IPM)

Crates arrived in good condition, smaller box has the servo controller, spindle driver and computer. Took about two months from initial payment to arrival.

Crates-IMG_5458

Unpacked and moved into place. Considering this weighs as much as my car, we needed to use a forklift.

Set_Up-IMG_5471

I opened up the covers and took a look at the internals. Pretty clean actually, no casting sand, decent quality casting and well laid out. Easy to service and disassemble if needed. Linear ways may be a bit undersized. Ball screws are metric 5mm/turn not the usual 5 turns per inch.

Linear_Ways-IMG_5475

Panasonic servo motors, 1HP output. Better than I expected, high speed and ample torque.

Servo_Motor-IMG_5480

Also matched with Panasonic servo drivers. They were not set up correctly and the wiring needed a bit of work, but it was well labeled.

Servo_Drivers-IMG_5545

Assembled and up and running, ran a few test parts then built the acrylic tie down table. Better to cut into that then the steel underneath. Nice shiny and clean, not for long…

Mill-IMG_5772

I use the mill to create my own PCB’s, this is a breadboard adapter for a TQFP44. I may be able to go a bit finer with some effort. Pretty reliable accuracy down to 2 thou.TQFP44-IMG_7511

A still image from a mill depth test. Maximum depth of cut was about 1.5mm before it started to chatter. Need to upload the video of this.

Depth_test-IMG_7904

So review of the mill so far:

The Good:

– The mechanical hardware is good. German ball screws, Panasonic servos, Panasonic drivers, good casting, solid steel.

– The mill runs smooth and is very quiet, all axis and especially the spindle.

– The work envelope is larger than most comparable mills.

– Decent accuracy

– Low maintenance linear ways

The Bad:

– Linear ways are a bit under sized, machine not as rigid as it could be.

– The coolant tank leaked and the pump couldn’t actually pump coolant up to the spindle. I ended up building a new coolant tank and used a new pump.

– The PC interface is not great, NC studio card didn’t work, supplied PC software is horrible. I replaced the whole works with Mach3 and a new breakout board (C11). Things are working well now.

– Cabling is labeled well and cabling organization is ok, could be better but it’s not a mess. I can see that they didn’t use a proper crimp tool for the connectors, someone just used a pair of side cutters, a small tug and the wire came out. I re-crimped them with a proper crimp tool.

– The Y-axis way covers needed to be moved to get the full movement of the axis.

– Seems a bit odd that the inductive limit switch for the y-axis is at the front and not the back. I like to “home” at the bottom left corner not the top left.

The mill  works well for what I use it for; prototyping work and small batch production. It can mill aluminum and brass without much problem but steel causes more vibration than I would like. If a smaller work envelope was acceptable I would look at the Tormach PCNC1100 as something in this price range, better rigidity and product support.